Maintenance Foundations From 0 To Hero

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What Will You Learn?

  • Hello everyone, I'm Eric Dao, I bring several years of experience in maintenance engineering, fortunate to work in environments with excellent maintenance foundations. This has allowed me to accumulate a robust maintenance foundations, of which I am extremely proud and have full confidence in.
  • The maintenance foundations includes fundamental maintenance principles, it is core methodology. Anyone aiming for success in maintenance must thoroughly understand and adhere to these principles.
  • This training encapsulates the essence of the maintenance foundations that I've learned, applied, and compared across various companies. To me, it is invaluable, and I wish to share these insights with those fortunate enough to encounter them.
  • I confirm that this is the most practical and realistic lecture on maintenance foundation across all platforms.
  • Reflecting on my experience, I have not change many companies. I have spent time to fully experience the maintenance systems of each manufacturing plant. I have worked for an international food and beverage company and later for an electronic equipment manufacturing company. I believe my maintenance foundations are universally applicable and definitely brings substantial and tangible benefits.
  • To prove my claims, here are some key performance indicators (KPIs) that improved after implementing the maintenance foundations:
  • 1. Machine downtime significantly reduced by over 25% in the first 3 months, followed by a 50% reduction in 6 months. Mean Time Between Failures (MTBF) increased by over 50% from 24.5 hours to 51 hours. Note: These figures may vary depending on the industry and machine conditions.
  • 2. Overall Equipment Efficiency (OEE), a measure of machine performance, increased by at least 7%, reaching approximately 90% after 6 months.
  • 3. Maintenance costs reduced by approximately 10% annually.
  • Lastly, and importantly for us maintenance engineers, improved peace of mind allows for restful nights and days off.
  • With my experience and maintenance principles in mind, if existing maintenance foundations are not implemented effectively, advanced maintenance methods such as Total Productive Maintenance (TPM) or Reliability-Centered Maintenance (RCM) should not be applied.
  • Enroll and increase your maintenance/machine performance now!

Course Content

Introduction

Factory Asset Structure

Work Order Management

Spare Part Management

Breakdown Analysis

Technical Expert Development

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