Maintenance Foundations From 0 To Hero
Categories: Maintenance Management
What Will You Learn?
- Hello everyone, I'm Eric Dao, I bring several years of experience in maintenance engineering, fortunate to work in environments with excellent maintenance foundations. This has allowed me to accumulate a robust maintenance foundations, of which I am extremely proud and have full confidence in.
- The maintenance foundations includes fundamental maintenance principles, it is core methodology. Anyone aiming for success in maintenance must thoroughly understand and adhere to these principles.
- This training encapsulates the essence of the maintenance foundations that I've learned, applied, and compared across various companies. To me, it is invaluable, and I wish to share these insights with those fortunate enough to encounter them.
- I confirm that this is the most practical and realistic lecture on maintenance foundation across all platforms.
- Reflecting on my experience, I have not change many companies. I have spent time to fully experience the maintenance systems of each manufacturing plant. I have worked for an international food and beverage company and later for an electronic equipment manufacturing company. I believe my maintenance foundations are universally applicable and definitely brings substantial and tangible benefits.
- To prove my claims, here are some key performance indicators (KPIs) that improved after implementing the maintenance foundations:
- 1. Machine downtime significantly reduced by over 25% in the first 3 months, followed by a 50% reduction in 6 months. Mean Time Between Failures (MTBF) increased by over 50% from 24.5 hours to 51 hours. Note: These figures may vary depending on the industry and machine conditions.
- 2. Overall Equipment Efficiency (OEE), a measure of machine performance, increased by at least 7%, reaching approximately 90% after 6 months.
- 3. Maintenance costs reduced by approximately 10% annually.
- Lastly, and importantly for us maintenance engineers, improved peace of mind allows for restful nights and days off.
- With my experience and maintenance principles in mind, if existing maintenance foundations are not implemented effectively, advanced maintenance methods such as Total Productive Maintenance (TPM) or Reliability-Centered Maintenance (RCM) should not be applied.
- Enroll and increase your maintenance/machine performance now!
Course Content
Introduction
- 05:52
Factory Asset Structure
Factory Asset Structure
17:51Factory Asset Classification
19:41Factory Asset Implementation
24:00
Work Order Management
Work Order Definitions
19:26Work Order Classification
08:55
Spare Part Management
Spare Part Management
09:57
Breakdown Analysis
Breakdown Analysis
05:39
Technical Expert Development
Technical Competency Matrix
09:30Competency Radar Chart
01:43Development Process
04:28
